Planned and unplanned stops

Mark specific causes as planned stops, set how long each planned stop should last, and see when one runs over.

For an accurate productivity analysis, you need to separate planned stops from unplanned ones. You do it by marking specific causes in your stop labels as planned, and optionally setting how long each one should last.

Video

Watch how to do it, step by step.

Mark a cause as a planned stop

Go to Settings > Stops and open the Stop Labels tab.

Under Specific Stop Causes, find the cause you want to treat as a planned stop. The Search... box at the top right helps in a long list.

Click the three dots (⋮) in its Action column and choose Set Planned Downtime.

Settings > Stops, Stop Labels tab, scrolled to the Specific Stop Causes table with its Specific Cause, Status and Action columns. The three-dot menu of a specific cause is open, showing Edit Label, Set Planned Downtime and Delete.

In the Configure Planned Downtime window, turn on Set as Planned Downtime. In Planned Downtime (minutes), enter how many minutes that planned stop should take. If you don't know, leave it at 0. Then click Set Planned Downtime.

The Configure Planned Downtime window, with the Set as Planned Downtime toggle switched on, the note that future stops logged under the cause will be reclassified as Planned rather than Unplanned, the Planned Downtime (minutes) field, and the Cancel and Set Planned Downtime buttons.

The cause's Status column now shows Planned instead of Unplanned. The change applies to future stops logged under that cause: they are classified as planned rather than unplanned. To change the planned time later, open Set Planned Downtime again.

The Specific Stop Causes table with its Status column, where most causes show a grey Unplanned badge and two causes, Checklist and 5S, show an orange Planned badge.

Planned stops are not counted as losses in the net indicators in Analytics: they are not part of the shift time. If you use this setting, we recommend basing your analysis on those indicators.

See when a planned stop runs over

Go to Analytics and open the Planned Downtime dashboard. The Programmed stops page compares, for each cause, the planned time with the time it ran over, in the Exceeded planned downtime chart (Exceeded downtime (minutes) and Planned downtime (minutes)) and the Average planned downtime chart. Filter it by Date Range, Machines and Specific Causes.

Analytics, Programmed stops page, with the Date Range, Machines and Specific Causes filters and the Exceeded planned downtime bar chart, which shows the planned and exceeded minutes for each general and specific cause, above the start of the Average planned downtime chart.

This only shows the excess time of a planned stop. When you classify stops, you still have to split the stop manually.

If you have trouble setting up planned stops or need help, contact your Customer Success representative or raise a support ticket from the app.

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